product design – Tech Today w/ Ken May

Hasenkopf’s ‘Frescata’ Material-Processing Technology Yields Beautiful and Unique Surfaces

One of the cooler materials we saw at Holz-Handwerk wasn’t really a material at all, but a process. German industrial manufacturer Hasenkopf’s booth drew a steady stream of visitors all reaching out to touch the weird-looking totems, like the one above, that they had on display; I eagerly checked the product tag to find it was nothing more than Corian. So what gives? Hasenkopf was showing off their bag of new material-processing tricks called Frescata , whereby they hit Corian, Parapan, and even wood with four different bits in a five-axis CNC mill to create the intricate patterns you see here. (more…)

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Hasenkopf’s ‘Frescata’ Material-Processing Technology Yields Beautiful and Unique Surfaces

A Simple Trick for Getting 3D-Looking Results from Moving 2D Images

Watching movies in 3D is fun, if you can stand the splitting headache those headsets give you. For now they’re the moviemakers’ way of tricking your eyes into feeding your brain a false sense of depth perception, but a bunch of GIF-happy blogosphere denizens have discovered a more low-tech way to do that: By adding two vertical white stripes to your moving image. Presumably they needn’t be two perfectly vertical stripes, nor is it important that they be precisely white so much as in sharp contrast to the predominant tone of the image. But by adding a visually static element that interrupts, and becomes interrupted by, a moving object, our brains are fooled into perceiving depth. (more…)

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A Simple Trick for Getting 3D-Looking Results from Moving 2D Images

Flotspotting: Kibum Park’s Awesome Urban Residences

You undoubtedly remember those slick renderings for the Lowline , the still-in-progress underground NYC park tentatively scheduled for a 2018 opening. The renderings were done by architect Kibum Park, a partner at James Ramsey’s RAAD , a firm that “[focuses] on single and multi-family residential, commercial and hospitality projects.” Well, turns out Park’s got a Coroflot page , loaded up with renders of some bee-yootiful hotels, restaurants, houses and apartments, the latter being the ones that most caught our eye. The clients are of course anonymous and text descriptions are largely absent, but the images do most of the talking. Check out this NYC penthouse with its crazy, sun-dappled, yurt-like master bedroom with elevated library: (more…)

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Flotspotting: Kibum Park’s Awesome Urban Residences

The Onewheel: A Self-Balancing Electric Monowheel Skateboard

Inspired by the hoverboard Michael J. Fox cruises around on in Back to the Future Part II , ex-IDEO’er Kyle Doerksen created the Onewheel. A self-balancing electric monowheel skateboard, the Onewheel seemingly replicates the feeling of riding around on a hoverboard (if not the form factor), and even a novice can purportedly pick up how to ride one in less than a minute; in addition to the self-balancing feature, riders can accelerate by leaning forward and slow down by leaning back, as with a Segway. The 25-pound device will do 12 m.p.h., with a range of four to six miles. Charging the lithium battery takes from 20 minutes to two hours, depending on what type of charger you use. And the monowheel design means that maintenance is a lot simpler than it would be for a bicycle: “There’s literally only one moving part—the wheel, ” writes Doerksen. “No gears, belts or chains to maintain.” And yes, the Onewheel is real, not just a concept; Doerksen and his team have it up on Kickstarter , where it’s already tripled its $100, 000 goal. Check out the video: (more…)

Tools for Carrying Sheet Goods: The Gorilla Gripper and the Handle On Demand

Moving sheet goods is a huge pain in the neck, particularly for shorter guys like me with a wingspan that leaves something to be desired. But even for you bigger folk, there’s nothing ergonomic about toting a 4×8 sheet around your shop or the jobsite. The Gorilla Gripper is a cleverly-designed handle that allows you to lift and carry sheet goods using your back and legs, while preserving your fingers and toes. There are tons of YouTube videos showing the thing, but I like the following low-res one the best because it shows the actual applications in the field: I don’t think I’d have the balls to try hoisting it up a ladder, like the guy did in the video, but I’d try everything else they showed. (more…)

How Shipping Containers are Made

As we saw last week , shipping containers carry our manufactured goods all around the world. There are some 17 million of them in existence, and that number will never shrink; no one can make a profit recycling shipping containers, because it takes a lot of energy to melt 8, 000 pounds of steel down. So once brought into existence, these sturdy, hulking boxes are here to stay. A portion of you are undoubtedly curious as to how they transform raw rolls of sheet metal into shipping containers. Well, here’s how, as documented by Canadian company Big Box Steel . Pretty cool to see all of the jigs, rigs and fixtures, like the horizontally and vertically sliding chairs the welders sit in: Now having seen the vid, what do you reckon is the worst job in that manufacturing squad? I think that guy at 8:12 who has to do the underside waterproofing has got it the worst. (more…)

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How Shipping Containers are Made

The Next Big Thing in Geo Software

Data consolidated from a farmer’s plow’s GPS as it circled near Dmitriyev, Russia. Uncovering unknown territory is more and more rare, as GPS paired with the Web has made even the most remote or unusual routes accessible to the world. The free service of OpenStreetMap (OSM) has more than one million registered users contributing data from GPS, aerial photography and just regular traversing across every possible route in the world. OSM has more than a decade of consolidated data and is often referred to as the “Wikipedia for maps.” But the interesting part is that their data are considered their primary product, and not actual maps. Many sites are powered with OSM data—like Craigslist, Foursquare, Geocaching, MapQuest—organizations that want to use it instead of pricey Google Maps. But OSM also powers the beautiful maps produced by the startup MapBox. Here’s an example of a runner’s various routes (the thicker red lines represent the number of times he ran that particular route) using data from OSM. (more…)

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The Next Big Thing in Geo Software

Babies: There's an App for That

Due out in January, the Mimo Baby Monitor shows the softer side of technology trickle-down. The key object is a baby onesie or “kimono” (kidmono! oh ho ho) employing Bluetooth Low Energy, wearable-washable sensors, and turtles. Once you’ve suited up your progeny in this thing, you’ll received real-time information on your babe’s position, breathing, temperature, sleep status, and future SAT scores on your phone. Although it has one proverbial foot on either side of the precious/practical divide, there definitely seems to be a trend towards wi-fying babies. Mimo is just one product in a small herd of baby-applied tech devices poised to crowd the digital shelves. Never mind tracking your runs and heart rate. You’re a new parent now; no time for running, and your heart rate is likely to be higher than healthy at all times. Get used to it, get the app, and get some rest. (more…)

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Babies: There's an App for That

Autodesk Announces CAM 360, World’s First Cloud-Based CAM Solution

So you’ve designed your product, run simulations on the model, figured out the PLM and rendered countless iterations. Now it’s time to actually machine the thing. Autodesk is now addressing this final step, taking advantage of Autodesk University’s packed attendance (10, 000-plus people this year!) to announce their new CAM 360 software , which they’re billing as the world’s first cloud-based CAM solution. CAM 360 is seen as the final puzzle piece in their cloud-based digital manufacturing software suite, following on the heels of PLM 360 (product lifecycle management), Sim 360 (simulation software) and Fusion 360 (design). By finally integrating the thing that actually generates the toolpaths for CNC, the company reckons manufacturers will enjoy a huge time savings. And the cloud-based approach confers three distinct benefits: 1) Customers no longer need worry which version of the software they and their collaborators are on; 2) Files can be accessed anywhere, anytime; and 3) they’ve got virtually limitless cloud-based computing power available to quickly crunch those monster files. The CAM 360 release date is pegged for next year. (more…)

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Autodesk Announces CAM 360, World’s First Cloud-Based CAM Solution

Checking In with Via Motors: Yep, Those Full-Sized Electric Pick-Up Trucks are On the Way

Following yesterday’s popular discussion on Americans and trucks , we got to wondering: Whatever happened to Via Motors ? To refresh your memory, back in January we brought you the story of an American company taking fresh-off-the-assembly-line trucks from Detroit and turning them into E-REVs (Extended Range Electric Vehicles): Powerful yet environmentally-friendly 100-m.p.g. beasts of burden. The company estimated delivery of the first models by mid-2013, but that vague date period has decidedly come and gone. We looked into it mostly afraid to find they’d gone belly-up, but were pleased to find they’re alive and well, and still leaping hurdles on their way to production. Vehicles have to be crash-tested to meet American safety regulations, and even though the trucks Via aims to produce are existing models that have already been crash-tested by their original manufacturer (General Motors), re-rigging them with electric motors requires a whole new crash test. So last month they smashed up a bunch of their cargo van models—and passed with flying colors. “The engineering work done to integrate the VIA’s electric technology has been exceptional and the vehicles have exceeded our expectations in all tests that were performed, ” says Alan Perriton, president of VIA Motors. “We are now moving on to complete certification and begin mass production.” To that end, just weeks ago Via brought their factory online in Mexico, near the GM factory that cranks out Silverados, one of the vehicles Via hacks up. Here’s a look at the facility: (more…)